Yesterday, I had a three hour battle to fix a leaky shower that should have only taken like 20 minutes.
A leaky bathroom shower is not a huge problem. Single handle shower system, so solution to fix it is to replace the cartridge inside of the shower handle.
First problem was, apparently the leak had been happening a while, and the set screw to get the handle off was frozen like no other screw I had ever seen. Allen wrench won't turn it. Broke off one allen wrench when using pliers to give it more force.
No problem. Home Depot. Penetrating oil and T-handle hex key. Strip out the set screw.
No problem. More penetrating oil. Screw extractor. It gets a bite very easy. 20V cordless drill is powerless. 7 amp corded drill, and the bit turns in the chuck. Tighten chuck as tight as tight goes, bit turns in the chuck, binds the chuck, now corded drill needs repair.
No problem, drill the sucker out. Hex key is suprisingly soft metal. After progressing through about 8 sizes of drill bits, get the set screw drilled out, time to pull out the cartridge.
Cartridge is stuck like you would not believe. Pull on the stem of the cartridge with pliers. Won't budge. Brace the rough in valve in place with my foot and jerk and jerk like no other. Cartridge stem comes clean out. Holy crap, what to do now? I really don't want to rough in another shower faucet.
Needle nose pliers grabbing plastic parts of cartridge. They just shread off one piece at a time. Pull off 100% of the grippable area on the cartridge. Ug!
No problem. Home depot. Assortment of large screws and bolts to go into the cartridge stem hole. Get a good grip with a massive screw. Jerk and jerk and jerk. Rough in valve is moving in the wall way to much. Thinking about cutting an access hole (which, for some reason, didn't exist) to rough in new faucet. Decide another route.
Grab a wrecking bar and a piece of 3/4 PVC. Cut a piece of PVC just long enough that I can brace the pvc pipe against the rough in valve on one side, and use the wrecking bar as a lever to pull on drilled in screw using the other side of the PVC pipe as leverage. Pull the head off of the screw with the wrecking bar.
No problem. Get the screw out with vice grips. Use a bigger screw. Same PVC / wrecking bar solution. Finally some movement. Pull it out about 1/2 an inch, cut a new, longer piece of PVC. Repeat process four times. Finally get it out.
New cartridge goes in easy, get the valve dried in. It's 10pm at this point, so give up and install a new trim set today.
To be fair, the set screw issue could have happened with any system. But the amount of force required to pull that cartridge out was extraordinary, and simply unacceptable. I have had much less trouble with other shower systems. The American Standard single handle system I used was pretty straightforward to replace the valves.
If you want an example of what this struggle looks like, here is a video of someone that went through a similar experience.
And the sequal:
So, if you are installing a new shower, I would avoid Moen single handle shower systems.
A leaky bathroom shower is not a huge problem. Single handle shower system, so solution to fix it is to replace the cartridge inside of the shower handle.
First problem was, apparently the leak had been happening a while, and the set screw to get the handle off was frozen like no other screw I had ever seen. Allen wrench won't turn it. Broke off one allen wrench when using pliers to give it more force.
No problem. Home Depot. Penetrating oil and T-handle hex key. Strip out the set screw.
No problem. More penetrating oil. Screw extractor. It gets a bite very easy. 20V cordless drill is powerless. 7 amp corded drill, and the bit turns in the chuck. Tighten chuck as tight as tight goes, bit turns in the chuck, binds the chuck, now corded drill needs repair.
No problem, drill the sucker out. Hex key is suprisingly soft metal. After progressing through about 8 sizes of drill bits, get the set screw drilled out, time to pull out the cartridge.
Cartridge is stuck like you would not believe. Pull on the stem of the cartridge with pliers. Won't budge. Brace the rough in valve in place with my foot and jerk and jerk like no other. Cartridge stem comes clean out. Holy crap, what to do now? I really don't want to rough in another shower faucet.
Needle nose pliers grabbing plastic parts of cartridge. They just shread off one piece at a time. Pull off 100% of the grippable area on the cartridge. Ug!
No problem. Home depot. Assortment of large screws and bolts to go into the cartridge stem hole. Get a good grip with a massive screw. Jerk and jerk and jerk. Rough in valve is moving in the wall way to much. Thinking about cutting an access hole (which, for some reason, didn't exist) to rough in new faucet. Decide another route.
Grab a wrecking bar and a piece of 3/4 PVC. Cut a piece of PVC just long enough that I can brace the pvc pipe against the rough in valve on one side, and use the wrecking bar as a lever to pull on drilled in screw using the other side of the PVC pipe as leverage. Pull the head off of the screw with the wrecking bar.
No problem. Get the screw out with vice grips. Use a bigger screw. Same PVC / wrecking bar solution. Finally some movement. Pull it out about 1/2 an inch, cut a new, longer piece of PVC. Repeat process four times. Finally get it out.
New cartridge goes in easy, get the valve dried in. It's 10pm at this point, so give up and install a new trim set today.
To be fair, the set screw issue could have happened with any system. But the amount of force required to pull that cartridge out was extraordinary, and simply unacceptable. I have had much less trouble with other shower systems. The American Standard single handle system I used was pretty straightforward to replace the valves.
If you want an example of what this struggle looks like, here is a video of someone that went through a similar experience.
And the sequal:
So, if you are installing a new shower, I would avoid Moen single handle shower systems.
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