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2017 Holiday Projects (Handmade Knives)

1,404 Views | 5 Replies | Last: 7 yr ago by Oogway
Tx-Ag2010
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AG
With all this cold weather recently I have been able to dedicate a little time to make some knives for friends and family (plus a couple for myself for a change). I'm not a professional by any definition but I am finally getting to the point where I don't have to spend hours upon hours fixing mistakes.

Here are a few 1095 paring knives that have been rough ground but not yet heat treated. The one on the bottom was a failed experiment where I tried to grind before heat treat which wasn't a good idea given the thin stock.


Here are a couple pictures of a 5" prototype steak//utility knife and a 8"Chef knife with the scales epoxied on and no grinding/shaping done. The handles on both are snake wood which is tough as hell and really cool looking once you finish it.




Here is one of the finished paring knives made from 1095 with a mesquite scales. I have been playing around with creating hamons(cool wavy line in the steel caused by differential heat treatment) but it wasn't as pronounced as I would like... oh well it still made a nice gift.


Here are a couple chefs knives along side the paring knife. The top one is made from AEB-L stainless steel and snake wood scales. My personal favorite is the middle one it was made out of 52100 steel and is going to be one of my personal knives. I did a sort of Scandi grind on it and took the edge down to next to nothing as a result it could easily slice paper before I sharpened it. The scales on it are desert ironwood.



Finally here is the finished 5"steak/utility knife along with another stainless steel chef knife.



I am finally getting to the point where I'm happy with how the handles are fitting in my hand...it only took a couple of holiday seasons. I'm also working on moving my grinders into an air conditioned space so I can actually work on knives in the summertime.
FIDO 96
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Great work. I'm slowly gathering the tools to start making knives. Do you mind sharing your set up:

Grinder?
Belt Progression?
Jig?
Forge?
Epoxy?

Tx-Ag2010
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AG
FIDO 96 said:

Great work. I'm slowly gathering the tools to start making knives. Do you mind sharing your set up:

Grinder?
Belt Progression?
Jig?
Forge?
Epoxy?


I'll take some pics tomorrow but below is a list of what I use:

KMG 2x72 with 3hp vfd
KMG 2x72 horizontal belt grinder (this was a Christmas present this year)
Even heat KO22.5

I usually start with 24grit blaze belts for rough shaping before heat treat then jump to a 60grit blaze belt for grinding in the bevels. In the past I would stop here and hand sand up to 600. I got enough time in over the holidays and am getting better so I will use an A100 trizact belt to clean up the grind lines and cut down on the time spent hand sanding. For shaping the handles I will use a small wheel attachment and a 24grit belt for rough shaping before using the slack belt to smooth it all out up to 400 grit, then I hand sand to 600. I use the horizontal grinder to get nice crisp right angles on the spine of the knife.

I bought a jig when I first started but haven't used it much since I wanted to work on my freehand skills and not rely on the jig as a crutch. I'm thinking of setting it up to sharpen the knives but haven't gotten around to it.

I use the devcon 2 ton epoxy

I really want to get a forge and a power hammer to make Damascus but that is going to take a bunch of convincing seeing as I don't actually make money selling knives and I spend entirely too much money as it is on knife supplies/tools.
FIDO 96
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Did you start with a 2x72 or progress to it.
Tx-Ag2010
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I started with a 1x42 and made half a knife before I said screw it and ordered a KMG (I'm not a very patient person). That is easily the best money I have spent on any of my tools. I use it for a ton of things around the house not just knife making
Tx-Ag2010
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Here are a few pics of my setup. Its kind of a mess at the moment. I have it set up in a corner of my dads shop.


Oogway
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Those are very nice!

The only thing I would need would be a bit more guard (or whatever that is called) toward the blade. That is me though, and being somewhat accident prone. Love the wood types you chose!
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